Researcher Spotlight: Collaboration with AbbVie, a global biopharma company

Mandana Kariminejad, a dedicated researcher at I-Form, University College Dublin, partnered with industry leaders like AbbVie, a global biopharmaceutical company based in Ballytivnan, Sligo. Her research is bridging the gap between academia and real-world industrial challenges, focusing on enhancing efficiency, sustainability, and product quality. As part of this collaboration, she worked on the injection moulding process for manufacturing high-precision components, aligning the project with the specific needs and challenges of the medical device industry.

AbbVie’s deep expertise in injection moulding provided critical insights that guided Mandana’s work. By focusing on the practical difficulties faced in precision moulding, this collaboration ensured that the research not only advanced theoretical knowledge but also contributed to tangible improvements in production efficiency and product quality. To achieve project goals, Mandana and the team explored techniques such as advanced sensing, design optimisation, and the development of a digital twin for real-time process monitoring. One key investigation was the integration of conformal cooling channels in sensorised mould tools. This approach significantly improved heat dissipation during the cooling phase, leading to better product quality and reduced cycle time. Additionally, the creation of a digital twin allowed for real-time optimisation, enabling continuous monitoring and adaptive improvements to the moulding process.

Sustainable Manufacturing

Mandana’s research directly addresses several critical challenges in the medical device manufacturing industry. The improvements in injection moulding efficiency not only reduce production costs and cycle times but also enhance the reliability and precision of the final products. In an industry where product quality is paramount to ensuring patient safety, these advancements are particularly impactful. Moreover, the research contributes to sustainable manufacturing by reducing material waste and energy consumption. These efficiencies not only lower the environmental footprint of production but also boost profitability, making the project a win for both industry and the planet.

The results of this research are already influencing how companies like AbbVie approach production, and the potential for future advancements is vast. Mandana’s research drives forward innovation in both the academic and industrial landscapes.