Materials Processing Development

Materials Processing Development Publications

F. R. Kaschel, S. Keaveney, D. P. Dowling, Comparison between continuous and modulated wave laser modes for the selective laser melting of Ti-6Al-4V: Dimensional accuracy, microstructure and mechanical behaviour, Addit. Manuf. (in press).
V. Mahato, M. A. Obeidi, D. Brabazon, P. Cunningham, Detecting voids in 3D printing using melt pool time series data, Intell. Manuf. 1, 2022.
M. Kariminejad, M. Kadivar, M. McAfee, G. McGranaghan, D, Tormey, Comparison of conventional and conformal cooling channels in the production of a commercial injection-moulded component, ESAFORM, 2022, (Accepted)
A. Nyabadza, M. Vázquez, B. Fitzpatrick, D. Brabazon, Effect of liquid medium and laser processing parameters on the fabrication of carbon nanoparticles via pulsed laser ablation in liquid towards paper electronics, Colloids and Surfaces A: Physicochemical and Engineering Aspects, 636, 2022.
D. S. Egan, C. M. Ryan, A. C. Parnell, D. P. Dowling, Using in-situ process monitoring data to identify defective layers in Ti-6Al-4V additively manufactured porous biomaterials, Journal of Manufacturing Processes, 64, 2021.
F. R. Kaschel, R. K. Vajayaraghavan, P.J. McNally, D. P. Dowling, M. Celikin, In-situ XRD study on the effects of stress relaxation and phase transformation heat treatments on mechanical and microstructural behaviour of additively manufactured Ti-6Al-4V, Materials Science & Engineering A, 819, 2021.
M. A. Obeidi, M. Monu, C. Hughes, D. Bourke, M. N. Dogu, J. Francis, M. Zhang, I. Ahad, D. Brabazon, Laser beam powder bed fusion of nitinol shape memory alloy (SMA), J. Mater. Res. Technol. 14, 2021.
J. Ge, X. C. Yan, Y. Lei, M. Ahmed, P. O'Reilly, C. Zhang, R. Lupoi, S. Yin, A detailed analysis on the microstructure and compressive properties of selective laser melted Ti-6Al-4V lattice structure, Materials & Design, 198, 2021.
A. C. Doyle, D. S. Egan, C. M. Ryan, A. C. Parnell, D. P. Dowling, Application of the STRAY statistical learning algorithm for the evaluation of in-situ process monitoring data during L-PBF additive manufacturing, Procedia Manufacturing, 54, 2021.
R. McCann, M. A. Obeidi C. Hughes, E. McCarthy, D. S. Egan, R. K. Vijayaraghavan, A. M. Joshi, V. A. Garzon, D. P. Dowling, P. J. McNally, D. Brabazon, In-situ sensing, process monitoring and machine control in Laser Powder Bed Fusion: A review, Addit. Manuf. 45, 2021.
M. A. Obeidi, S. M. Uí Mhurchadha, R. Raghavendra, A. Conway, C. Souto, D. Tormey, I. Ul Ahad, D. Brabazon, Comparison of the porosity and mechanical performance of 316L stainless steel manufactured on different laser powder bed fusion metal additive manufacturing machines, Mater. Res. Technol. 13, 2021.
A. Mussatto, R. Groarke, A. O’Neill, M.A. Obeidi, Y. Delaure, D., Brabazon, Influences of powder morphology and spreading parameters on the powder bed topography uniformity in powder bed fusion metal additive manufacturing, Addit. Manuf. 38, 2021.
N. Farid, A. Sharif, R.K. Vijayaraghavan, M. Wang, H. Chan, A. Brunton, P.J. McNally, K.L. Choy, and G.M. O'Connor, Improvement of electrical properties of ITO thin films by melt-free ultra-short laser crystallization, Journal of Physics D: Applied Physics, 54, 2021.
B. Freeland, R. McCann, P. O’Neill, S. Sreenilayam, M. Tiefenthaler, M. Dabros, M. Juillerat, G. Foley, D. Brabazon, Real-time monitoring and control towards high-efficiency autonomous laser fabrication of nanoparticles, The International Journal of Advanced Manufacturing Technology, 114, 2021.
J. Liu, L. Mckeon, J. Garcia, S. Pinilla, S. Barwich, M. Möbius, P. Stamenov, J.N. Coleman, V. Nicolosi, Additive Manufacturing of Ti3C2 MXene‐Functionalized Conductive Polymer Hydrogels for Electromagnetic‐Interference Shielding, Adv. Materials, 34, 2021.
Tomaz, S. Uí Mhurchadha, S. Marques, P. Quinn, H. Funke, F. Birkholz, S. Zietzchmann, R. Raghavendra, The development of a smart additively manufactured part with an embedded surface acoustic wave sensor, Additive Manufacturing Letters, 1, 2021.
R. Lopez-Rodriguez, M.J. Harding, G. Gibson, K.P. Girard, S. Ferguson, Design of a Combined Modular and 3D-Printed Falling Film Solution Layer Crystallizer for Intermediate Purification in Continuous Production of Pharmaceuticals, Ind. Eng. Chem. Res., 60, 2021.
M. J. Harding, B. Feng, R. Lopez-Rodriguez, H. O'Connor, D. Dowling, G. Gibson, K.P. Girard, S. Ferguson, Concentric annular liquid–liquid phase separation for flow chemistry and continuous processing. React. Chem. Eng., 6, 2021.
A. El Hassanin, M.A. Obeidi, F. Scherillo, D. Brabazon, CO2 laser polishing of Laser-powder bed fusion produced AlSi10Mg parts, Surface and Coatings Technology, 419, 2021.
A. Nyabadza, M. Vázquez, Coyle, B. Fitzpatrick, D. Brabazon, Magnesium Nanoparticle Synthesis from Powders via Pulsed Laser Ablation in Liquid for Nanocolloid Production, Appl. Sci. 11, 2021.
A. Nyabadza, M. Vázquez, Coyle, B. Fitzpatrick, D. Brabazon, Review of Materials and Fabrication Methods for Flexible Nano and Micro-Scale Physical and Chemical Property Sensors, Appl. Sci. 11, 2021.
M. Kadivar, D. Tormey, G. McGranaghan. Numerical study of laminar forced convection heat transfer in a rough mini-channel fabricated by Additive Manufacturing,  Journal of Physics: Conference Series 2116, 8th European Thermal Sciences Conference (EUROTHERM 2021) 2021.
M. Kariminejad, D. Tormey, S. Huq, J. Morrison, M. McAfee, Ultrasound Sensors for Process Monitoring in Injection Moulding, Sensors, 21(15), 5193, 2021.
F. R. Kaschel, R. K. Vijayaraghavan, A. Shmeliov, E. K. McCarthy, M. Canavan, P. J. McNally, D. P. Dowling, V. Nicolosi, M. Celikin, Mechanism of stress relaxation and phase transformation in additively manufactured Ti-6Al-4V via in situ high temperature XRD and TEM analyses, Acta Materialia, 188, 2020.
D. S. Egan, D. P. Dowling, Correlating in-situ process monitoring data with the reduction in load bearing capacity of selective laser melted Ti–6Al–4V porous biomaterials, Journal of the Mechanical Behaviour of Biomedical Materials 106, 2020.
D. S. Egan, K. Jones, D. P. Dowling, Selective laser melting of Ti-6Al-4V: Comparing μCT with in-situ process monitoring data, CIRP Journal of Manufacturing Science and Technology 31, 2020.
M. A. Obeidi, A. Mussatto, R. Groarke, R. K. Vijayaraghavan, A. Conway, F. R. Kaschel, E. McCarthy, O. Clarkin, R. O’Connor, D. Brabazon, Comprehensive assessment of spatter material generated during selective laser melting of stainless steel, Materials Today Communications 25, 2020.
S. Keaveney, A. Shmeliov, V. Nicolosi, D. P. Dowling, Investigation of Process By-products during the Selective Laser Melting of Ti-6Al-4V Powder, Addit. Manuf. 36, 2020.
S. Piazza, B. Merrigan, D. P. Dowling, M. Celikin, The effects of geometry and laser power on the porosity and melt pool formation in additively manufactured 316L stainless steel, Int. J. Adv. Manuf. Techn. 111, 2020.
H. Sohrabpoor, R. T. Mousavian, S. O’Halloran, K. Y. Benyounis, M. Baraheni, M. A. Obeidi, I. Ul Ahad, R. Raghavendra & D. Brabazon, Experimental and empirical model analysis of microsurface texturing on 316 L press-fit joints fabricated by selective laser melting, Int. J. Adv. Manuf. Techn. 108, 2020.
R. T. Mousavian, S. Behnamfard, R. A. Khosroshahi, J. Zavasnik, P. Ghosh, S. Krishnamurthy, A. Heidarzadeh, D. Brabazon, Strength-ductility trade-off via SiC nanoparticle dispersion in A356 aluminium matrix, Mater. Sci. Eng. A, 771, 2020.
N. G. Gorji, P. Saxena, M. Corfield, A. Clare, J-P. Rueff, J. Bogan, P. G. M. González, M. Snelgrove, G. Hughes, R. O'Connor, R. Raghavendra, D. Brabazon, A new method for assessing the recyclability of powders within Powder Bed Fusion process, Mater. Char. 161, 2020.
R. Groarke, C. Danilenko, S. Karam, E. McCarthy, M. Bastien, A. Mussatto, J. Sloane, A. O’ Neill, R. Raghavendra, D. Brabazon, 316L Stainless Steel Powders for Additive Manufacturing: Relationships of Powder Rheology, Size, Size Distribution to Part Properties, Materials, 13, 2020.
W. Han, F. Fang, Two-step electropolishing of 316L stainless steel in a sulfuric acid-free electrolyte, J. Mater. Proc. Tech. 279, 2020.
S. P. Sreenilayam, I. Ul Ahad, V. Nicolosi, V. Acinas Garzon, D. Brabazon, Advanced materials of printed wearables for physiological parameter monitoring, Materials Today, 32, 2020.
B. Freeland, R. McCann, G. Alkan, B. Friedrich, G. Foley, D. Brabazon, Stable nano-silver colloid production via Laser Ablation Synthesis in Solution (LASiS) under laminar recirculatory flow, Advances in Materials and Processing Technologies, 6, 2020.
H. Zhang, A.N. Dickson, Y. Sheng, T. McGrail, D.P. Dowling, C. Wang, A. Neville, D. Yang, Failure analysis of 3D printed woven composite plates with holes under tensile and shear loading, Composites Part B, 11, 2020.
A. N. Dickson, H.M. Abourayana, D. Dowling, 3D Printing of Fibre-Reinforced Thermoplastic Composites Using Fused Filament Fabrication—A Review, Polymers 2020: Special Issue Process–Structure–Properties in Polymer Additive Manufacturing, 12, 2020.
D. P. Dowling, H.M. Abourayana, T. Brantseva, A. Antonov, P. J. Dobbyn, Enhancing the mechanical performance of 3D-printed basalt fibre-reinforced composites using in-line atmospheric plasma pre-treatments, Plasma Processes and Polymers, 17, 2020.
D. S. Egan, D. P. Dowling, Influence of process parameters on the correlation between in-situ process monitoring data and the mechanical properties of Ti-6Al-4V non-stochastic cellular structures, Addit. Manuf, 30, 2019.
D. S. Egan, D. P. Dowling, Influence of laser spot size, exposure time and power on the mechanical & topological properties of Ti-6Al-4V lattice structures, Lasers in Manufacturing Conference, 2019.
J. Chekotu, R. Groarke, K. O’Toole, D. Brabazon, Advances in Selective Laser Melting of Nitinol Shape Memory Alloy Part Production, Materials 12, 2019.
D. McParland, S. Baron, S. O’Rourke, D. Dowling, E. Ahearne, A. Parnell, Prediction of tool-wear in turning of medical grade cobalt chromium molybdenum alloy (ASTM F75) using non-parametric Bayesian models, J. Intell. Manuf. 30, 2019.
H. Sohrabpoor, R. T. Mousavian, M. Obeidi, I. Ul Ahad, D. Brabazon, Improving precision in the prediction of laser texturing and surface interference of 316L assessed by neural network and adaptive neuro-fuzzy inference models, Int. J. Adv. Manuf. Techn. 104, 2019.
A. Mussatto, R. Groarke, A. A-Hameed, I. Ul Ahad, R. Vijayaraghavan, A. O'Neill, P. J. McNally, Y. Delaure, D. Brabazon, Evaluation via powder metallurgy of nano-reinforced iron powders developed for selective laser melting applications, Mater. Des. 182, 2019.
N. G. Gorji, R. O'Connor, A. Mussatto, M. Snelgrove, P.G.M. González, Brabazon, D., Recyclability of stainless steel (316 L) powder within the additive manufacturing process, Materialia, 8, 2019.
E. J. Ekoi, A. Gowen, R. Dorrepaal, D. P. Dowling, Characterisation of titanium oxide layers using Raman spectroscopy & optical profilometry: Influence of oxide properties, Results Phys. 12, 2019.
M. A. Obeidi, E. McCarthy, B. O’Connell, I. U. Ahad, D. Brabazon, Laser polishing of additive manufactured 316L stainless steel synthesized by selective laser melting, Materials, 12, 2019.
C. Zhang, L. McKeon, M.P. Kremer, S.H. Park, O. Ronan, A. Seral-Ascaso, S. Barwich, C.Ó. Coileáin, N. McEvoy, H.C. Nerl, B. Anasori, J.N. Coleman, Y. Gogotsi, and V. Nicolosi, Additive-free MXene inks and direct printing of micro-supercapacitors, Nature Communications, 10, 2019.
M. A. Obeidi, I. Ul Ahad, S.I. Ubani, E. McCarthy, D. Brabazon, Effect of Surface Roughness on CO2 Laser Absorption by 316L Stainless Steel and Aluminum, Materials Performance and Characterizsation, 8, 2019.
M. A. Obeidi, E. McCarthy, I. Ul Ahad, D. Brabazon, Improving the Surface Finish and other Properties of Engineering Metal Parts, Key Engineering Materials, 813, 2019.
H. Sohrabpoor, S. Negi, H. Shaiesteh, I. UlAhad, D. Brabazon, Optimizing selective laser sintering process by grey relational analysis and soft computing techniques, Optik, 174, 2018.
M. A. Obeidi, E. McCarthy, L. Kailas, D. Brabazon, Laser surface texturing of stainless steel 316L cylindrical pins for interference fit applications, J. Mater. Process. Technol. 252, 2018.
M. P. Kremer, C.J. Zhang, A. Seral-Ascaso, S.H. Park, N. McEvoy, B. Anasori, Y. Gogotsi, and V. Nicolosi, Stamping of flexible, Coplanar Micro-Supercapacitors Using MXene Inks, Advanced Functional Materials, 28, 2018.
C. Hughes, R. McCann, J. Eguileor, K. Bagga, R. Groarke, F. Regan, D. Brabazon, Modelling and optimisation of single-step laser-based gold nanostructure deposition with tunable optical properties, Opt. Laser Technol., 108, 2018.

Book and Book Chapters

Brabazon, D., Editor in Chief of Encyclopedia of Materials: Composites, Elsevier, online 2^nd July 2021; published in hardback format in 2021.
R. Groarke, R. K. Vijayaraghavan, D. Powell, A. Rennie, D. Brabazon, Powder Characterization – Methods, Standards and State of the Art, in Fundamentals of Laser Powder Bed Fusion of Metals, 491-527, 2021.
A. Nyabadza, J. Kane, M. Vázquez, S. Sreenilayam, D. Brabazon, Multi-Material Production of 4D Shape Memory Polymer Composites, in Reference Module in Materials Science and Materials Engineering, (Elsevier, 2021).
M. Kadivar, D. Tormey, G. McGranaghan, A review on turbulent flow over rough surfaces: Fundamentals and theories, International Journal of Thermofluids, 10, 2021.

C2C Publications

É. McCarthy, S.P. Sreenilayam, O. Ronan, H. Ayub, R. McCann, L. McKeon, K. Fleischer, V. Nicolosi, D. Brabazon, Silver nanocolloid generation using dynamic Laser Ablation Synthesis in Solution system and drop-casting, Nano-Structures & Nano-Objects, 29, 2022.
P. Sreenilayam, I. Ul Ahad, V. Nicolosi, D. Brabazon, MXene materials based printed flexible devices for healthcare, biomedical and energy storage applications, Materials Today, 43 2021.
Freeland, R. McCann, P. O’Neill, S. Sreenilayam, M. Tiefenthaler, M. Dabros, M. Juillerat, G. Foley, D. Brabazon, Real-time monitoring and control for high-efficiency autonomous laser fabrication of silicon nanoparticle colloids, International Journal of Advanced Manufacturing Technology, 114, 2021.
P. Sreenilayam, É. McCarthy, B. Freeland, K. Fleischer, S. Goodnick, S. Bowden, C. Honsberg, R. McCann, D. Brabazon, Silver and Copper nano-colloid generation via Pulsed Laser Ablation in Liquid: Recirculation nanoparticle production mode, ESAFORM, 2021.
Sreenilayam, I. Ul Ahad, V. Nicolosi, V. Acinas Garzon, D. Brabazon, Advanced materials of printed wearables for physiological parameter monitoring, Materials Today, 32, 2020.
P. Sreenilayam, Y. Afkham, C. Hughes, I. Ul Ahad, L. Hopper, A. Boran, D. Brabazon, Wearable Devices for Monitoring Work related Musculoskeletal and Gait Disorders, IEEE, International Conference on Assistive and Rehabilitation Technologies (iCareTech,), 2020.
Hughes, S.P. Sreenilayam, Y. Afkham, D. Brabazon, Emerging Technology Trends in Point-of-Care Diagnostics, IEEE, International Conference on Assistive and Rehabilitation Technologies (iCareTech), 2020.

Books

Sreenilayam, 3D 4D Printing: Future prospects (in Malayalam language) Kerala Bhasha Institute, Kerala Government, India, ISBN 978-93-90520-64-0.

Book Chapters

Freeland, B.E. McCarthy, S. Sreenilayam, G. Foley, D. Brabazon, Pulsed Laser Ablation in Liquid (PLAL) for nano-particle generation, in Laser Micro- and Nano-Scale Processing: Fundamentals and Applications, (IOP, 2021)
Nyabadza, J. Kane, M. Vázquez, S. Sreenilayam, D. Brabazon, Multi-Material Production of 4D Shape Memory Polymer Composites, in Reference Module in Materials Science and Materials Engineering, (Elsevier, 2021).
É. McCarthy, D. Brabazon, Additive Manufacturing for Sustainability of Composite Materials Production, in Encyclopaedia of Materials, (Elsevier 2021)
P. Sreenilayam, É. McCarthy, K. Fleischer, S. Goodnick, S. Bowden, C. Honsberg, D. Brabazon, Photonic crystals-based light-trapping approach in solar cells, in Nano-Optics: Fundamentals, Experimental Methods, and Applications (Elsevier, 2020).