Alumni Spotlight: Driving Innovation Across Global Industries - A Conversation with Heather O’Connor

With a career that bridges advanced materials research and real-world product innovation, Heather exemplifies the impact I-Form alumni are making across the globe. Now a Senior Innovation Project Manager at Henkel, Heather works at the intersection of technology development and global industry collaboration, helping to bring cutting-edge solutions from concept to commercialisation.
From Research to Real-World Impact
As part of Henkel’s Innovation Team, Heather leads cross-functional projects spanning a range of technologies - from 3D printing and nano-coatings to printed electronics. “Our team operates globally - with my colleagues based mostly in Ireland, Germany, the US, and China,” she explains. “One of the most rewarding aspects of my role is the opportunity to travel, collaborate in person with colleagues, and stay connected to the industry through trade shows.”
This dynamic, international environment has enabled Heather to stay at the forefront of material science and manufacturing innovation. She began her role in Henkel's 3D Printing group and has since expanded her focus to emerging technologies with broad commercial applications.
Partnering with Industry for Accelerated Innovation
In keeping with the I-Form ethos of industry collaboration, new product innovation teams at Henkel involve direct engagement with customers across sectors including electronics, automotive, healthcare, and consumer goods. “Close working relationships and rapid, actionable feedback are essential,” she says. “They enable our development teams to accelerate iteration cycles and reduce time to market.”
These partnerships ensure that Henkel’s innovations are aligned with real-world needs-transforming R&D into market-ready solutions faster and more effectively.
Solving Real-World Challenges Through Innovation
One recent success story is the launch of LOCTITE 3D IND3380, a high-temperature-resistant, ESD-safe photopolymer developed to meet the demands of the electronics industry. Working in collaboration with Nokia and Kurtz Ersa, The team demonstrated how this advanced material can be used to support sustainable PCB refurbishment and repair - a critical need in today’s circular economy.
This example highlights how material science innovation, combined with strong industry partnerships, can create solutions that are both technologically advanced and environmentally responsible.
A Strong Foundation at I-Form
Reflecting on her time at I-Form, Heather credits the experience as foundational to her career. Her research focused on coatings, polymer composites, and high-performance thermoplastics for additive manufacturing, but the experience went far beyond the lab. “I learnt to deeply appreciate working in cross-functional teams,” she shares. “The center fostered an environment of collaboration and learning.”
She also developed skills in science communication, presenting to both technical and non-technical audiences - an ability that has proven invaluable in her current role leading multidisciplinary teams and engaging with industry stakeholders.
Advice to Emerging Researchers
As a seasoned researcher now thriving in an industry leadership role, Heather encourages current I-Form researchers to embrace opportunities outside the lab. “Networking is your best friend,” she says. “Don’t be afraid to ask questions about different roles and career paths that alumni or industry partners have taken.”
Her journey demonstrates how a strong research foundation, coupled with openness to collaboration and continuous learning, can lead to a fulfilling and impactful career in innovation.